PTFE Mandrel

PTFE Mandrel

The PTFE Medical Mandrel is a high-precision medical-grade mandrel component developed specifically for the medical field. Made from medical-grade high-purity PTFE (polytetrafluoroethylene), it is formed using sterile molding, extrusion, and precision machining processes, strictly adhering to biocompatibility standards and FDA certification, and contains no toxic or harmful substances.
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Description
Technical Parameters

PTFE Mandrel

 

 

PTFE Mandrel is a precision forming tool used during the manufacturing of medical catheters and flexible medical devices.

Made from high-quality PTFE material, the mandrel provides a smooth surface, low friction performance, and excellent chemical resistance, helping manufacturers achieve accurate catheter dimensions and easier removal after forming.

We provide customized PTFE mandrels with different diameters, lengths, and tolerances according to customer requirements.

 

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Product Features

 

High Purity PTFE Material

Made from high-quality PTFE resin with excellent chemical resistance and thermal stability. The smooth PTFE surface helps reduce friction during catheter forming and removal.

Precision Dimension Control

Manufactured with precision extrusion and machining processes to maintain consistent diameter, straightness, and surface quality.

Customized dimensions are available according to different catheter designs.

Excellent Surface Smoothness

The naturally low-friction surface of PTFE helps reduce sticking during forming processes and allows smoother mandrel removal after catheter manufacturing. 

 

How Does a PTFE Mandrel Work?

 

 

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How Does a PTFE Mandrel Work?

During catheter manufacturing, the PTFE mandrel is inserted inside the tube structure as a temporary support core.

After the forming process, the mandrel is removed, leaving a smooth and accurate inner lumen.

 

 

Applications

Catheter Extrusion

Used as a forming core during the extrusion of medical tubing and catheter shafts.

Minimally Invasive Device Manufacturing

Suitable for guide catheters, delivery systems, and other flexible medical device components requiring precise internal dimensions.

Custom Medical Device Development

Used in prototype development and small-batch manufacturing of customized catheter designs.

 

Why Choose PTFE Mandrel?

 

 

Low Friction Surface

PTFE has one of the lowest friction coefficients among engineering plastics, helping reduce resistance during removal.

Chemical Resistance

PTFE is highly resistant to most chemicals and maintains stable performance during thermal processing.

Smooth Inner Lumen Formation

The smooth mandrel surface helps create clean and consistent internal catheter channels.

Custom Sizes Available

Diameter, length, tolerance, and surface requirements can be customized based on customer drawings.

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FAQ

 

Q: Why is PTFE used for catheter mandrels?

A: PTFE is commonly selected because of its low friction, excellent chemical resistance, and smooth surface properties, which help with easy removal after catheter forming.

Q: Can PTFE mandrels be used for medical catheter production?

A: Yes. PTFE mandrels are widely used as forming tools for manufacturing various medical tubing and catheter components.

Q: What sizes of PTFE mandrels can you provide?

A: We can provide customized PTFE mandrels with different diameters, lengths, and tolerances according to customer drawings or requirements.

Q: Can you manufacture PTFE mandrels according to drawings?

A: Yes. We support custom development based on customer drawings, samples, or technical specifications

Q: What tolerance can your PTFE mandrels achieve?

A: ±0.05mm

Q: Can you provide samples before mass production?

A: Yes. Samples can be provided for evaluation before production. Customized samples may require tooling or development costs.

PTFE Mandrel

 

Outer diameter

0.5mm-5.0mm

Torerance

0.03mm~0.05mm

Color

nature

Length

Maximum: 2500 mm

Operating Temperature Range

-65℃ to 260℃

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